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Why Choose Us
 

Professional Technical Team
We have 10 engineers and quality inspector have 20 years work experience. This provides a reliable quality assurance for our products. We have R&D team with capability of indenpendently researching, designing, and developing hydraulic systems to meet different customization demandsWorking with simple and complex hydraulic applications, you will always have special needs.

 

Wide range of applications
Our factory is committed to developing and manufacturing hose fittings, hydraulic fittings, hose assemblies and other related products that are widely used in mining, machinery, transportation, ships, oil fields and other fields. Is a leading manufacturer and supplier of hydraulic hose fittings in China.

 

Customization
Our R&D and Engineering team will support your customization needs by understanding your ultimate goal; designing, practicing, and testing the solution before delivery; We provide service and solution tailored to your needs. We make it happen, from an "idea" to an "application". Or alternatively, we welcome your drawings and designs. We relying on our experience, will study and improve to make it best suit your needs.

 

Professional service
We follow a strict manufacturing and service concept, that is; "quality first, stick to integrity" coupled with a "second to none" service department which bolsters excellence and quality known around the world. We strive everyday to keep our reputation as a "first-class" enterprise.

 

Definition of Special Hydraulic Hose

 

A special hydraulic hose is specifically designed to convey hydraulic fluid to or among hydraulic components, valves, actuators, and tools. It is typically flexible, often reinforced, and usually constructed with several layers of reinforcement since hydraulic systems frequently operate at high or very high pressures. Special hydraulic hose is used in a variety of industrial hydraulic systems. Special hydraulic hose do not fit well into a particular pressure category. For example, special hydraulic hose might be used in applications such as conveying refrigerant, environmentally friendly hydraulic fluids, or LPG gas, operating at extremely high or low temperature, or requiring electrical nonconductivity. They may be specified where weight is a concern or long continuous lengths are required. Reinforcement is generally nonmetallic — usually a rubber-impregnated fabric.

 

  • Sae100 R7 Thermoplastic Hose
    Sae100 R7 Thermoplastic Hose

    Construction of SAE 100 R7Tube: Oil resistant synthetic thermoplastic core(Nylon). Reinforcement: Two braids of high tensile synthetic fiber. Cover: Abrasion resistant polyurethane. Temperature: -40℃

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  • Sae100 R8 Thermoplastic Hose
    Sae100 R8 Thermoplastic Hose

    SAE 100 R8. Tube: Oil resistant thermoplastic elastomer.. Reinforcement: One or two.. Cover:Thermoplastic elastomer with high ozone and abrasion resiste..

    Add to Inquiry

Benefits of Special Hydraulic Hose

 

 

Increased Safety
The right special hydraulic hose material can prevent accidents and injuries caused by hose failures or leaks. It ensures the proper functioning of the hydraulic system, reducing the risk of equipment damage or downtime.

Longer Hose Life
The right special hydraulic hose material can extend the life of the hose and the hydraulic system. It can withstand the conditions and environments of the application, reducing the need for frequent replacements or repairs.

Improved Performance
The right special hydraulic hose material can improve the efficiency and productivity of the hydraulic system. It can handle the required pressure, temperature, and fluid, allowing the system to operate at optimal levels.

 

Choice in the Assembly Process of Special Hydraulic Hose & Fittings
 

Special attention must be given to hose assemblies. The two preparation options to choose from are skiving or non-skiving of the hose.
Skiving
Skiving a special hydraulic hose is the process of using special equipment and tooling to shave a predetermined depth of the od and id of the hose. Some medium pressure hose fittings require only external
Skiving (or single skive) in order for the ferrule and hose fitting to mate correctly. Higher pressure hose applications may require internal and external skiving.
Skiving a special hydraulic hose ensures a metal to metal connection between the hose fitting and hose resulting in a highly reliable connection.
Skiving lets the ferrule of the hose fitting assembly bite into the wire braiding of the hose instead of just crimping to the outside diameter (od) of the hose cover.
If the hose is not skived the thread of the ferrule is forced into the hose cover, biting into the rubber, which could result in a less reliable connection.
Once the assembly has been set, it is essential to correctly crimp the fitting onto the hose using the hose fitting manufactures' crimp specifications. Look for fitting manufacturers that can provide crimp specifications for multiple hose manufactures. If the fitting manufacturer does not provide the crimp specs for a specific hose the installer must make an adjustment. In these cases it is critical that high pressure hoses are pressure tested to ensure the installation is accurate and secure.
Non skiving
Non-skiving is when the special hydraulic hose and fitting connection is designed ready to assemble without the skiving process, with no removal material from the hose. If the hose is not skived the thread of the ferrule is forced into the hose cover, biting into the rubber, which could result in a less reliable connection.

 

What Are the Benefits of Preventive Maintenance of Special Hydraulic Hose?
Sae100 R8 Thermoplastic Hose
Sae100 R7 Thermoplastic Hose
Sae100 R7 Thermoplastic Hose
Sae100 R8 Thermoplastic Hose

Preventive maintenance offers numerous benefits concerning your special hydraulic hoses. These include:
Extends the life of your hydraulic hose
Reactive maintenance reduces the life expectancy of a special hydraulic hose. The more you use the hydraulic system, the more the parts deteriorate. When you allow your machines to get damaged before attempting to bring them back to life, there's a meager chance of success. Preventive maintenance helps you avoid such situations. Periodic and regular maintenance reduces the parts' wear rate. This is because they're always in good condition.

Reduces maintenance costs
Emergency unplanned maintenance costs three to nine times more than preventive maintenance. This is a significant margin in corporate financial management. Unplanned maintenance forces you to pay multiple service charges. Alternatively, preventive maintenance allows you to use one maintenance session to take care of several issues. Moreover, reactive maintenance exposes you to inflation. An integral part of preventive maintenance is the bulk purchase of components, which protects you against price increases. Preventive maintenance also reduces transportation costs for maintenance. Besides purchasing new parts and components, you're likely to incur shipping expenses.

Reduces unplanned downtime
Statically, predictive maintenance reduces downtime by 45% and breakdowns by 75%. With predictive maintenance, companies pay attention to the mean time between failures, a common key performance indicator utilized by leaders in several industries in making informed maintenance decisions. Preventive maintenance allows you to schedule procedures convenient to your business operations. For example, you can conduct maintenance after working hours when it's less likely to affect your projects.

Boosts productivity
Preventive maintenance reduces downtime and ensures that your hydraulic system is always functioning. Having reliable equipment helps you execute projects and meet all deadlines. Preventive maintenance retains the health of your special hydraulic hose and makes them perform at the highest level. Using quality components reflect your operation's output and makes you more reliable. A crucial aspect of adopting preventive maintenance for your special hydraulic hose is increasing overall performance. The hydraulic system is responsible for lifting, tilting, reaching and performing other related functions. Without them, you cannot conduct any meaningful construction or agricultural exercise.

Increases safety
Preventive maintenance is an excellent way to comply with the safety standardsrequired in various industries. Even in the absence of compliance standards, ensuring the safety of your employees is necessary. Accurate tracking and regular maintenance allow you to identify potential machine failures that likely cause injuries. Preventive maintenance can help reduce the number of casualties occurring within the sector.

 

 

Common Applications For Special Hydraulic Hoses

 

Special hydraulic hoses are used in a wide range of applications across various industries. Their ability to transmit power and fluid efficiently makes them indispensable in many systems. Here are some common applications where special hydraulic hoses play a crucial role:

Construction: From excavators to cranes, special hydraulic hoses are used extensively in construction equipment. They help with tasks like lifting heavy loads, operating attachments, and controlling movements.

Agriculture: In the agricultural sector, special hydraulic hoses find application in machinery such as tractors, harvesters, and sprayers. These hoses enable precise control over functions like steering, lifting implements, and regulating fluid flow.

Manufacturing: Hydraulic systems play a vital role in manufacturing processes that require precise force or pressure control. Whether it's operating presses or molding machines, special hydraulic hoses provide the necessary power transmission.

Automotive industry: Hydraulic brake systems rely on specialized high-pressure hoses to distribute brake fluid from the master cylinder to each wheel's brakes effectively.

Mining: The mining industry requires robust equipment capable of handling extreme conditions while ensuring safety and efficiency. Hydraulic-powered machinery is commonly employed for drilling rigs, loaders, haul trucks — all using special hydraulic hoses for their operation.

Marine sector: In marine applications such as ships' steering mechanisms or offshore oil rig operations ,hydraulic hose plays an important role due to its durability, resistance against corrosion and ability to withstand harsh environments .

Aerospace: In aircrafts ,hydraulic system powered by hydraulics langar (hydraulic hose) helps operate landing gears ,brakes,fuel pumps etc.

 

 
Factors to Consider When Choosing Special Hydraulic Hoses
 

It is important to consider the following factors:

01/

Working environment
Evaluate the environmental conditions in which the special hydraulic hosewill be used. Factors such as exposure to uv radiation, harsh chemicals, abrasion, or vibration can affect hose life and performance. Choosing a special hydraulic hose that is designed to withstand these conditions can extend its durability and reduce maintenance costs.

02/

Operating temperature
Evaluate the maximum and minimum temperatures to which the hose will be exposed. It is essential to choose a special hydraulic hose that can withstand the thermal conditions of the working environment without compromising its structural integrity and fluid-carrying capacity.

03/

Fluid type
Consider the type of hydraulic fluid to be used in the system. Some fluids, such as synthetic oils or corrosive liquids, may require specific hose materials and construction to resist chemical degradation and ensure safe and reliable operation.

04/

Working pressure
Consider the maximum pressure the special hydraulic hose will be exposed to during operation. It is crucial to select a special hydraulic hose that has an appropriate pressure rating to avoid failure and ensure safe performance.

05/

Standards and certifications
Check if the hose complies with relevant quality and safety standards and certifications, such as those established by recognized organizations. This will ensure that the special hydraulic hose has been tested and approved according to reliable industry standards.

06/

Manufacturer's recommendations
Observe the recommendations and specifications provided by the hose manufacturer. The manufacturer is the most reliable source of information on hose characteristics and performance and can provide specific guidance for proper selection.

 

 
5 Factors to Consider When Selecting a Special Hydraulic Hose

 

Whether you are replacing an existing hose, or building a new system, you'll need to select a special hydraulic hose of the correct pressure rating, diameter, and length and with the best material properties for your application. There are a few factors to consider carefully.

1. Material

Firstly, you should consider the conditions that a special hydraulic hose will operate under. The outer layer or cover of a hose can come in a variety of synthetic rubber materials. Some compositions can help with applications where abrasion may occur but may not bend as readily.
The most common materials are fluoropolymers and silicone, elastomers, metal, and thermoplastics. Composite or laminated materials are also common.
Rubber and elastomeric special hydraulic hose are a strong choice when you need flexibility. A fluoropolymer hose has a durable flex life, it also has excellent corrosion and chemical resistance and it can handle high temperatures.

2. Weight and space

Another consideration when selecting a special hydraulic hose would be whether the weight and space are a concern, as is often the case with mobile machine. In this instance you would want to look for hoses with a thin-wall inner tube. Advances in synthetic rubber compounds allow for higher wall strength, allowing for a final product with a smaller outside diameter. Some manufacturers have moved to a reinforcement wire with an oval cross-section, as opposed to round, offering additional outside diameter (o.D.) and hose weight savings. These smaller o.D. Hoses, referred to as compact models in many catalogues, also offer much tighter bend radiuses.

3. Inside diameter and length

It's very important to use a special hydraulic hose of the correct inside diameter. If the diameter is too small for a given rate of flow, the linear velocity will be too high and excessive velocity will translate into friction and turbulence, which when combined will surely result in noticeably higher system pressure and heat.
Correct hose length needs to allow for bending and flexing as a machine moves and articulates, and to make sure that no undue stress is caused at the crimped fittings. A hose that connects in a perfectly straight path from one component to another may shrink in length up to 4% at maximum pressure, so an allowance of extra length should be considered when making up the hose assembly. However, an excessively long hose adds restriction to flow, increasing system pressure and reducing system efficiency. A long hose length also requires a larger inner diameter to avoid excessive restriction and friction.

4. Pressure rating

A hose must be chosen with a maximum working pressure (wp) rating that is at or preferably above the normal maximum hydraulic system pressure. Momentary pressure surges for a hydraulic system are not to exceed this pressure rating. Hose fittings that are rated below the working pressure of the selected hose cause the entire hose assembly to be aligned to the lower rating of the fittings.
Burst pressure is a built-in safety factor for a special hydraulic hose. A hose manufacturer verifies the burst pressure in a destructive test. The hose does not have to violently break apart completely to have suffered a burst failure. The burst pressure rating of a special hydraulic hose if often 4x the working pressure rating or greater.

5. Price

When it comes to hydraulic design, hoses are not minor parts. Using economics as the only/primary hose selection criteria can easily leave human risks at a very high level. A special hydraulic hose burst failure is always a catastrophic incident. In the best case scenario, a hose failure might cause production downtime or environmental contamination concerns. In a worse scenario, persons could be seriously injured or even killed.

 

 
Our Factory

 

About LOMOFLEX CO., LTD founded in 2011. Our factory is committed to developing and manufacturing hose fittings, hydraulic fittings, hose assemblies and other related products that are widely used in mining, machinery, transportation, ships, oil fields and other fields. Is a leading manufacturer and supplier of hydraulic hose fittings in China.

At our "state-of-the-art" manufacturing facility, our factory specialize in producing many kinds of hydraulic hose, industrial hose, hose reinforcement steel wire and hose fittings Etc. We have 10 engineers and quality inspector have 20 years work experience. This provides a reliable quality assurance for our products. We also export to many countries and regions such as North America, South America, Europe, Southeast Asia, the Middle East, Africa and other strategic locations world-wide.

Our number one goal is to provide the highest quality products with top-notch customer service.
We follow a strict manufacturing and service concept, that is; "quality first, stick to integrity" coupled with a "second to none" service department which bolsters excellence and quality known around the world. We strive everyday to keep our reputation as a "first-class" enterprise.

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Ultimate FAQ Guide to Special Hydraulic Hose

 

Q: Which factor is crucial when selecting a special hydraulic hoses for a specific application?

A: Pressure rating. A hose must be chosen with a maximum working pressure (wp) rating that is at or preferably above the normal maximum hydraulic system pressure. Momentary pressure surges for a hydraulic system are not to exceed this pressure rating.

Q: Which of the following must be considered when selecting special hydraulic hoses?

A: External working temperature, as well as fluid temperature, need to be considered when selecting a special hydraulic hoses. Not all hoses use the same materials for the inner lining and the outer cover. Hence, they have different temperature ratings depending on the rubber or polymer used in their construction.

Q: What are the different types of special hydraulic hoses?

A: There are three main construction types for the pressure side of a hydraulic system and one for the return side. Hoses for the pressure side of your system will usually be made of rubber, thermoplastic, or teflon.

Q: How do you select the right special hydraulic hoses?

A: Remember to account for any obstacles or corners that may require extra length. Flexibility: Look for hoses with good flexibility, especially if you'll be maneuvering around obstacles or tight spaces. Hoses with multiple layers or reinforced construction tend to be more flexible and less prone to kinking.

Q: How to size a special hydraulic hoses?

A: Refer to manufacturer's specifications: Consult the manufacturer's specifications or special hydraulic hoses catalog to find the recommended maximum flow velocity and pressure ratings for various hose sizes. These specifications will help you choose the right hose size based on the calculated velocity and pressure requirements.

Q: Does special hydraulic hoses size matter?

A: Size is everything when it comes to special hydraulic hoses. This is because the hose size affects both the flow rate—the volume of hydraulic fluid produced by the pump—and flow velocity—the speed at which the fluid travels.

Q: How often should you change special hydraulic hoses?

A: Special hydraulic hoses should last between one and two years with many lasting up to ten years, so if the hoses on your equipment are failing in less than two years, then there are external factors that are reducing their life.

Q: How do I know if my special hydraulic hose is bad?

A: Visual damage: If you notice any visible damage to the hose, such as cuts, abrasions, or kinks, it is a sign that the hose needs to be replaced immediately. It is essential to inspect special hydraulic hoses regularly for signs of wear, damage, or leaks to prevent equipment downtime and potential safety hazards.

Q: How do I choose the right kind of special hydraulic hose?

A: Not all special hydraulic hoses are the same so when looking for a new or replacement special hydraulic hose it's important to consult with a specialist who can source or design the most appropriate hose for your needs. Unless you work in an industry that uses hydraulic-powered machinery, the chances are you'll have little awareness of what a special hydraulic hose does. The truth is special hydraulic hoses are a key component in helping many of the uk and ireland's businesses to deliver their services, so they're a vital cog that millions of people rely on each day.

Q: How long will a special hydraulic hose last?

A: The lifespan of a special hydraulic hose can vary depending on several factors, including the type of hose, the conditions of use, and the frequency of maintenance. On average, special hydraulic hoses can last between 5 to 10 years under normal operating conditions. However, factors such as exposure to high temperatures, abrasion, and chemicals can shorten their lifespan.

Q: Do special hydraulic hoses get longer under pressure?

A: Hose lengths - to determine correct hose length, remember that length will change under pressure through expansion or contraction (typically between 2% to 4%).

Q: Do special hydraulic hoses need to be bled?

A: One of the primary reasons you need to bleed hydraulic lines is to remove air from the system. Air entering the system can cause various problems, such as reduced efficiency and increased wear on components. Bleeding the lines helps to remove air from the system and allows the system to operate more efficiently.

Q: What is the best practice for special hydraulic hose?

A: The hose assemblies should be long enough that the minimum bend radius is met. Hoses should never be so short that the hose makes a right angle at the connectors. It is also important to make the hoses long enough to account for potential expansion or contraction when the hydraulic system is in use.

Q: What are the advantages of special hydraulic hose?

A: Special hydraulic hoses are designed to be flexible, allowing for efficient movement of the machine while still being able to withstand the high pressures involved in hydraulic systems. The construction and reinforcement of special hydraulic hoses are critical to their ability to handle high-pressure and heavy-duty applications.

Q: What does a special hydraulic hose do?

A: Just like a hose you might use to water your garden, the purpose of a special hydraulic hose is to allow fluid to flow from one component to another – in this case hydraulic fluid. The hose is the conduit that ensures the fluid is able to travel unimpeded and it's a vital part of keeping hydraulics systems moving.

Q: How do I know if my special hydraulic hose is bad?

A: Visual damage: If you notice any visible damage to the hose, such as cuts, abrasions, or kinks, it is a sign that the hose needs to be replaced immediately. It is essential to inspect special hydraulic hoses regularly for signs of wear, damage, or leaks to prevent equipment downtime and potential safety hazards.

Q: Do special hydraulic hoses get hot?

A: If there is dirt, sludge, debris, or water in the hydraulic fluid, the system will generate more heat as it attempts to compensate for the contaminants and push the fluid through the system. Therefore, it is always vital to check your fluid for contamination and change it and or improve fluid filtration when required.

Q: What size special hydraulic hose should I use?

A: The first thing to select is the internal diameter of the hose (the id). For most high-pressure industrial applications there are two main sizes to choose from – 1/4" (6.4mm) and 3/8" (9.7mm). Note that the larger the id the easier the hydraulic oil will flow.

Q: In which industries is special hydraulic hose widely used?

A: Special hydraulic hoses can be found in many industries, including construction, farming, and factory production lines. Because they allow the transfer of force or torque, they are an important component of the hydraulic system. They can also convert low pressure into tons of output pressure. They are vital to many industries and millions of people's lives.

Q: Is special hydraulic hose important?

A: Special hydraulic hoses are flexible tubes that join ports on two moving components. Their flexibility is crucial for bending, which is important for hydraulic applications. The flexibility of a hose is determined by its size and number of reinforcement windings. These hoses are used to ensure proper operation of moving machinery and other equipment.

As one of the most professional special hydraulic hose manufacturers and suppliers in China, we're featured by quality products and competitive price. Please rest assured to wholesale special hydraulic hose in stock here and get quotation from our factory. Contact us for customized service.

hydraulic hose for sprocket equipment, hydraulic hose for piston equipment, hydraulic hose for rotary actuator equipment

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