Home > Products> Hydraulic Hose > Wire Braid Hose

Wire Braid Hose

Why Choose Us

Professional Technical Team
We have 10 engineers and quality inspector have 20 years work experience. This provides a reliable quality assurance for our products. We have R&D team with capability of indenpendently researching, designing, and developing hydraulic systems to meet different customization demandsWorking with simple and complex hydraulic applications, you will always have special needs.

Wide range of applications
Our factory is committed to developing and manufacturing hose fittings, hydraulic fittings, hose assemblies and other related products that are widely used in mining, machinery, transportation, ships, oil fields and other fields. Is a leading manufacturer and supplier of hydraulic hose fittings in China.

Customization
Our R&D and Engineering team will support your customization needs by understanding your ultimate goal; designing, practicing, and testing the solution before delivery; We provide service and solution tailored to your needs. We make it happen, from an "idea" to an "application". Or alternatively, we welcome your drawings and designs. We relying on our experience, will study and improve to make it best suit your needs.

Professional service
We follow a strict manufacturing and service concept, that is; "quality first, stick to integrity" coupled with a "second to none" service department which bolsters excellence and quality known around the world. We strive everyday to keep our reputation as a "first-class" enterprise.

Definition of Wire Braid Hose

Steel wire braid hoses can be used to transport petrochemicals and hydraulic fluids under relatively high pressures and temperatures. In addition, oil-resistant wire braided hoses can provide flexible connections between steel pipes in hydraulic systems. Wire braid hoses can be divided into many types according to the layer number. They can find their applications in the fields of mine hydraulic bracket, automatic hydraulic systems of oil field exploiting machine, mine projects and other industrial sectors, especially used as jackhammer component. It can withstand in the temperature of -40°c to +100°c, and the maximum temperature can be +125°c. Also the surface of steel wire braid hose can be two types including smooth and fabric surface.

Din En853 1sn

DIN EN853 1SN. Tube: Oil Resistant synthetic rubber. Reinforcement: One high tensile steel wire braided. Cover: Oil and weather resistant synthetic rubber. Temperature: -40C~+100C

Add to Inquiry
Din En853 2sn

DIN STANDARD 2SN/2ST. Tube: Oil resistant synthetic rubber.. Reinforcement: Two high tensile steel wire braid.. Cover: Abrasion and weather resistant synthetic rubber.. Temp. Range: -40°C to+100°C.

Add to Inquiry
Hydraulic Rubber Hose Sae100 R16

SAE100 R16. • EN/DIN and new SAE rated working pressures. • Lightness and flexibility. • Appearance:Wrap（ I.D less than 25.4mm smooth cover). • Branding:Printing and indelible branding with embossed

Add to Inquiry
Hydraulic Rubber Hose Sae100 R17

Hydraulic Rubber Hose SAE 100 R17. 1.Inner Tube: OIl resistant snthetic rubber. 2.Reinforcement: One braided of high tensile steel wire (1/4~1/2);two branded of high tensile steel wire (5/8~1). SAE

Add to Inquiry
Sae100 R5

SAE 100R5 Single wire braid, textile covered hydraulic hose. Tube: oil resistant synthetic rubber.. Reinforcement: one high tensile steel braid.. Cover compound : braided high tensile textile blue

Add to Inquiry
DIN EN857 1SC

DIN EN857 1SC Wire Braid Hydraulic Hose. Tube: Black, oil resistant, synthetic rubber.. Reinforcement: One braid of high-tensile steel wire.. Cover: Black, oilproof, Anti-abrasion&weather resistant,

Add to Inquiry
Din En857 2sc

DIN EN857 2SC WIRE Braided Hydraulic Hose. Tube: Black, oil resistant, synthetic rubber.. Reinforcement: Two braids of high-tensile steel wire.. Cover: Black, oilproof, Anti-abrasion&weather

Add to Inquiry
SAE100R1AT

One Steel Wire Braid Hose (SAE 100 R1AT / R1A). Tube: oil resistant synthetic rubber.. Reinforcement: one high tensile steel braid.. Cover compound : abrasion, ozone and hydrocarbon resistant

Add to Inquiry
Sae100 R2AT

SAE 100 R2AT/R2A. Tube Material: Oil resistant synthetic rubber.. Reinforcement: Two high tensile steel wire braid.. Cover: Abrasion and weather resistant synthetic rubber.. Constant operation: -40

Add to Inquiry

Benefits of Wire Braid Hose

Flexible
A notable benefit of wire braid hose is the uncompromised flexibility, as compared to traditional non-braided rubber pipes. Owing to this property it can manoeuvre through restrictive spaces with a reduced risk of kinks, bursts, cracks and blockages in the pipeline. This makes it an effective choice for most industrial requirements involving conduiting.

Durable
Wire braid hoses have a longer life span and require little maintenance as compared to the non-braided pvc and rubber alternatives that are less durable. The double reinforcement in the form of meticulously selected yarn, entwined and fused between the inner & outer layers, wire braid hoses can endure more wear and tear-related damages without giving way. This means that wire braid hoses can last for several years with minimum care and maintenance.

Strength
Wire braid hoses apart from being flexible and durable are stronger and more resilient. The yarn or cords that are braided or fused in the outer and/or inner layers reinforces the pipes and strengthens them and makes them less prone to damages like breaking, bursting, bending and the like. Also, the yarn or cord weaved into the pipes creates a smoother inner and outer texture and prevents particles from collecting at the base of the pipes which can lead to contamination and compromise the structural integrity.

Resilient
Wire braid hoses are superiorly resilient. Apart from functioning under high pressure, they can withstand extremely high and low temperatures, especially if they are made of stainless steel. They do not expand and contract easily making them resistant to damage. This reduced the risk of material loss, extra costs and the hassle of frequent replacements. However, they must be used within the recommended range to avoid any malfunction. They are also resistant to chemical corrosion owing to their compatibility with a range of chemicals and effectively transport different types of gases and liquids. This simply means less replacement of parts and no fluid, gas, or liquid loss. The entire length of the pipe is integrated with braided yarn and chords that provide extra layers of protection and strength making it more resistant to abrasions.

No permeation and full vacuum
Unlike pvc and rubber pipes, wire braid hoses do not allow any permeation from the inside out or vice versa. There are no chances of the material being transported getting exposed to external particles, and the toxic or expensive material from the pipe going out. This makes it a secure conduit by eliminating the chances of leaks and convolutions. While other rubber and normal pvc pipes might collapse under high pressure, these pipes are one of the best options when it comes to high-pressure applications that need a full vacuum. These wire braid hoses are a great solution for full vacuum and high-pressure applications while other alternatives may collapse under the same circumstances.

Transparent and versatile
One of the most useful features of wire braid hoses is its transparency which enables ease of visual access to observe its internal functioning. With most industrial applications, monitoring and regular checks are essential. The industrial thread and yarn used to reinforce the wire braid hoses offer all the benefits that make it flexible, resilient, and versatile without hindering visual monitoring. Owing to this, wire braid hoses can be used for a multitude of functions and are compatible with various machinery.

What Is the Difference Between Wire Braid Hose and Spiral Hydraulic Hose?

The fluid power industry takes common knowledge for granted, but we often forget every single individual in our industry was once completely ignorant of the basics. The quest for knowledge starts with the basics, and what is more basic than knowing the difference between two fundamental hydraulic hose construction types.

What the difference is between wire braid Hose and spiral wound hydraulic hose is a common and fair question. After all, not everyone starts their career as a hydraulic hose assembly and repair technician. Both wire braid Hose and spiral wound wire perform the same task, albeit with slight variations.

A wire braid hose consists of crossing and woven high tensile steel wires overlapping one another to reinforce the tube below. Wire braiding machines perform a complex task of winding the wire intricately around the tube, like dancers around a horizontal maypole. The overlapping nature of braided wire not only increases burst resistance to the tube but also allows flexibility between the braids. The crisscrossing braided wire has more tensile play than a spiral hose, resulting in tighter bend radius and overall flexibility.

A spiral wound hose consists of two or more sets of helically wrapped high-tensile wire that exhibits exemplary strength, making the hose very strong but also very rigid. The resistance to pressure spikes is exceptionally high, especially compared to a braided hose. However, the bend radius suffers, and spiral wound hose is highly resistant to bending. This effect is especially pronounced with 4- or 6-wire hoses, which are required from many large diameter, high-pressure applications.

Which to choose will depend on your application, although technology advances are improving the strength of braided hose, while conversely, other technological advancements are improving the flexibility of spiral wound hose. The hose industry is highly competitive, so you can expect improvements in both construction types as materials and manufacturing advances.

Common Applications of Wire Braid Hoses

Automotive and transportation
Wire braid hoses are widely used in the automotive and transportation industry for various applications. One common use is in brake systems, where the wire braid hoses provide maximum strength and flexibility, ensuring reliable and efficient braking performance. These hoses are often found in fuel delivery systems, which help maintain a steady fuel flow from the tank to the engine. The steel braiding protects against abrasion and punctures, reducing the risk of leaks and potential hazards.

Industrial machinery and equipment
In industrial settings, machinery and equipment often require hoses to handle various fluids, chemicals, and high-pressure conditions. Wire braid hoses are used for hydraulic systems, transmitting power through the controlled flow of hydraulic fluid. They are also employed in pneumatic systems to transfer compressed air and in various cooling and lubrication systems to maintain optimal machine performance.

Aircraft and aerospace
Aircraft and aerospace industries heavily rely on wire braid hoses due to their exceptional durability and resistance to high pressures. In commercial aircraft applications, these hoses can be found in critical systems like landing gear hydraulics or engine lubrication. Wire braid hoses also play a crucial role in aerospace by providing fluid transfer solutions for rocket engines, satellites, and propulsion systems. The inherent strength of these hoses ensures operational reliability even under extreme environmental conditions encountered at high altitudes or during space missions.

Oil and gas industry
Wire braid hoses are vital in transferring fluids under high pressure in the oil and gas industry. These hoses connect drilling rigs to storage tanks or transport oil and gas between processing units. Their resistance to corrosion and chemicals makes them ideal for handling hazardous substances safely. Wire braid hoses offer flexibility even in harsh environments, allowing seamless operations without compromising safety.

Chemical and pharmaceutical industries
Wire braid hoses are also extensively used in chemical and pharmaceutical industries due to their excellent resistance against corrosive chemicals and solvents. These industries often require efficient transfer of volatile liquids or gases that may pose risks if mismanaged. Wire braid hoses offer the required reliability while ensuring leak-free connections throughout production. Moreover, their ease of maintenance makes them attractive for reducing downtime during routine cleaning or inspections.

Transportation of Wire Braid Hose

In order to prolong the service life ofthe steel wire braid hose, the transportation of the hose should be analyzed first.
1. In the process of loading and unloading, light loading and unloading should be achieved.
2. The rolls (strips) should be neatly packed to avoid excessive bending and discounting of the pipe body, and other heavy objects should not be stacked on the hose.
3. It is strictly forbidden to mix the steel wire braid hose with acid, alkali, oil, organic solvent and inflammable and explosive materials, and the pipe body should not directly contact the objects with sharp edges.
4. For the hose transported in a straight line, when the length exceeds the loading compartment, the extra long part should be supported by a bracket to prevent the hose from being damaged by friction on the ground.
5. When the hose needs to be temporarily parked in the open air (or workshop dock) for some reason, the site must be level, the hose should be laid neatly and covered with pads, and heavy objects should not be stacked; at the same time, the hose should not be in contact with the heat source.
6. Do not drag them to the storage place when handling, and the wire braid hoses should be protected from accidental damage.

How Long Do Wire Braid Hoses Last?

A properly installed and applied wire braid hose should be considered a life of building product that will last 20 years.
However, there are several factors that can adversely affect the life of wire braid hoses:
Corrosion. There are several material options available for the hose, make sure that the proper hose material is selected for the application.
Erosion. For high velocity applications a liner can be used to protect the hose.
Excessive movement. This can be easily avoided by ensuring the proper product was selected and installed.
Excessive vibration. For some high movement applications longer hoses are used. For some high frequency applications, a rubber connector may be preferred.

Hydraulic Hose: Wire Braid Hose or Wire Spiral Hose?

Choosing the right hose for a hydraulic assembly is absolutely critical to ensure the assembly functions properly and safely.

To select the proper hose you must determine the necessary reinforcement. The reinforcement is the muscle of all hydraulic hoses, and determines the working pressure of your hose. Most hydraulic hoses are constructed with either a wire braid hose or a wire spiral hose wrap, and are made from natural fibers, synthetic materials, or wire.

Wire braid hoses are more commonly used in high pressure applications, and wire spiral hoses are typically used in very and extremely high pressure and high impulse applications. The braid construction allows for more flexibility and a tighter minimum bend radius. However, high impulse applications can create friction within the braided reinforcement, causing hose damage and failure.

How to Repair a Wire Braid Hose?

Wire braid hoses are identical in almost every way to regular garden hoses used by homeowners across the nation. The only difference is the steel braiding that adds additional support to the hose. They are most commonly used in applications where additional strength is required for pressure, such as with hydraulic systems. While they are harder to cut than regular rubber hoses, the principles of repairing a wire braid hose are exactly the same, utilizing couplers from a repair kit to patch undamaged sections together.

Step 1
Locate the damaged section of the hose. Remove the hose from any attached devices if necessary, and set it in the sun for a few hours to let the rubber portions warm up and reach the highest level of flexibility. Soak the damaged portion in hot water for additional flexibility if desired.

Step 2
Put on your work gloves and grasp the hose firmly with a pair of pliers. Using your free hand, place the blade of the hacksaw against the hose and begin cutting. Cut through the hose on either side of the damage section, removing it completely from the hose. Use a utility knife to clean the edges as best as you can.

Step 3
Purchase a wire braid hose repair kit that corresponds with your type of hose. Take the damaged section into the store to help you determine the size and type you need. Unpackage the kit at home and follow the manufacturer's instructions to loosen the clamped sections of the coupler (different kits have different instructions), generally with a screwdriver. Set it to the side while you prepare the hose.

Step 4
Rub some dish soap over the end of the two pieces of hose that will slide into the coupler, as this will grease the ends and lubricate them for ease of use. Slide both ends of the hose into the coupler device and ensure they are pushed in as far as they can go. Hold them in place while you tighten the screws on the coupler, locking the two ends in place and running them through the coupler.

Our Factory

About LOMOFLEX CO., LTD founded in 2011. Our factory is committed to developing and manufacturing hose fittings, hydraulic fittings, hose assemblies and other related products that are widely used in mining, machinery, transportation, ships, oil fields and other fields. Is a leading manufacturer and supplier of hydraulic hose fittings in China.

At our "state-of-the-art" manufacturing facility, our factory specialize in producing many kinds of hydraulic hose, industrial hose, hose reinforcement steel wire and hose fittings Etc. We have 10 engineers and quality inspector have 20 years work experience. This provides a reliable quality assurance for our products. We also export to many countries and regions such as North America, South America, Europe, Southeast Asia, the Middle East, Africa and other strategic locations world-wide.

Our number one goal is to provide the highest quality products with top-notch customer service.
We follow a strict manufacturing and service concept, that is; "quality first, stick to integrity" coupled with a "second to none" service department which bolsters excellence and quality known around the world. We strive everyday to keep our reputation as a "first-class" enterprise.

Ultimate FAQ Guide to Wire Braid Hose

Q: What is wire braid hose?

A: Steel wire braid hoses can be used to transport petrochemicals and hydraulic fluids under relatively high pressures and temperatures. In addition, oil-resistant wire braid hoses can provide flexible connections between steel pipes in hydraulic systems.

Q: Wire braid hose: What is the difference between single braid and double braid hose?

A: Single-braided hoses are suitable for low-pressure applications, while double-braided hoses are good for high-pressure applications. Close-pitch braided hoses are ideal for hydraulic systems, and open-pitch braided hoses are best for high-flow rate applications.

Q: What is the difference between wire braid hose and wire spiral hose?

A: Braided hoses are more commonly used in high pressure applications, and spiral hoses are typically used in very and extremely high pressure and high impulse applications. The braid construction allows for more flexibility and a tighter minimum bend radius.

Q: Why are wire braid hoses better?

A: Braid used with corrugated stainless steel hose has two functions. The first is to restrain the hydrostatic end load of the hose under pressure. The second is to restrain the hose from squirming under pressure and stay flexible. The braid basically acts like a "chinese finger trap" around the hose.

Q: What is the life expectancy of a wire braid hose?

A: Stainless steel wire braid hoses are designed to withstand the test of time. On average, when installed and maintained properly, these water lines can last anywhere from 10 to 20 years or more. The actual lifespan can vary depending on various factors, including usage patterns, water quality, and the overall environment they are exposed to.

Q: Does wire braid hose kink?

A: One of the biggest advantages of wire braid hoses is that they're much more flexible than traditional hoses. This means that you can more easily maneuver them into tight spaces and around obstacles. They're also less likely to kink, which can cause damage to the hose and blockages in your water line.

Q: What are wire braid hoses for?

A: Industrial Machinery and Equipment. In industrial settings, machinery and equipment often require hoses to handle various fluids, chemicals, and high-pressure conditions. Steel wire braid hoses are used for hydraulic systems, transmitting power through the controlled flow of hydraulic fluid.

Q: How long do wire braid hoses last?

A: You may be thinking, "How long do stainless steel wire braid hoses last?" The answer is: a pretty long time. Some experts say they should be changed every five to eight years, though you may only need to change them when replacing an appliance.

Q: Why do wire braid hoses fail?

A: Such failures are often initiated by incidental exposure to corrosive substances commonly found in homes (including chlorides in tap water) that attack and corrode the stainless steel metal braid. A failure of the braid then leads to a rupture of the water-carrying tube.

Q: Can wire braid hoses burst?

A: While most flexible wire braid hoses have a warranty of up to 10 years, in some cases, they may burst well before this time frame is reached due to wear and tear. The resulting water damage can be devastating, with flooded ceilings, walls, floors, and ruined carpets, furniture, and other belongings.

Q: Can you repair a wire braid hose?

A: They are most commonly used in applications where additional strength is required for pressure, such as with hydraulic systems. While they are harder to cut than regular rubber hoses, the principles of repairing a steel wire braid hose are exactly the same, utilizing couplers from a repair kit to patch undamaged sections together.

Q: Can wire braid hose be clamped?

A: Pulling the braid tight against the hose, place clamps approximately every 12 – 16" along the hose length always working from the center clamp toward the hose ends. Notes: a) For large bore hose assemblies, snap screw hose clamps are much faster to tighten.

Q: What is the bend radius of a wire braid hose?

A: Even with the same hose construction type, flexibility is lost as diameter increases. For example, a typical 1/4in. ID 1-wire braid hose (rated for 3200 psi) has a bend radius of 1.5 inches. The same construction hose in 1-in. ID (rated for 1300 psi) has a bend radius of 5.5 inches. If we use a spiral hose example, the same 1/4-in. ID hose (rated for 5100 psi) has a minimum bend radius of 5 inches. Stepping up to 1-in. ID (still rated for 5100 psi), the spiral wound hose has a minimum bend radius of 12 inches.

Q: What is the problem wire braid hoses?

A: Incorrect installation, and damage through lack of maintenance such as rusting, fraying, and kinking can also cause them to degrade faster than anticipated. Noting that flexi hoses have a limited lifespan means they need to be checked and replaced particularly if there are any signs of degradation in the material.

Q: How to store wire braid hoses to avoid strain?

A: I don't pull the loops as tight as I can; that puts unnecessary strain on the cord. Create a loop for storing. Finish by passing the doubled end through the center of the bundle. This prevents the cord from unraveling and provides a loop to hang the wire braid hose from.

Q: What is the best way to store a wire braid hose?

A: For example, expandable hoses cannot be cranked in on a hose reel and can become stretched out if wrapped around a reel or hose holder. The best way to store a wire braid hose is in a container or hose storage pot. They should be stored indoors, out of direct sunlight, or in a storage container with a lid.

Q: How do you store wire braid hoses safely?

A: Techniques for Storing Extension Cords. To do this, simply wrap the cord around your hand and tie it off with a twist tie or zip tie at the end for added security. You can coil the wire braid hose around a circular object such as a reel or spoke wheel to help with storage and organization.

Q: Can you bend wire braid hose?

A: When hoses are bent beyond the recommended Minimum Bend Radius, the hose beneath the braid can be damaged, fatigue cracks may appear in the hose, potential for leak failures increases and there is a higher likelihood for braid bagging. Damage to the hose and fatigue cracks can significantly decrease hose life.

As one of the most professional wire braid hose manufacturers and suppliers in China, we're featured by quality products and competitive price. Please rest assured to wholesale wire braid hose in stock here and get quotation from our factory. Contact us for customized service.

pvc wire braid hose, abrasion resistant wire braid hose, hydraulic hose